Zie Garment
Background
Zie Garment is a growing Muslim fashion manufacturer based in Tasikmalaya, West Java, producing gamis and modest wear for Indonesia’s e-commerce market.
With approximately 200 sewing operators and strong online sales channels, the company operates at medium industrial scale and continuously seeks operational improvements to maintain competitive pricing in a margin-sensitive market. Before automation, their cutting process relied entirely on manual methods.
Original Production System
Manual Cutting Setup:
- Straight knife cutting
Cardboard patterns drawn manually on fabric
6 cutting lines
2 operators per line (spread and cut)
Total: 12 operators
Performance Baseline:
120 rolls per day (20 rolls per line)
Each 20 rolls produced approximately 1,500 pieces
5 hours spreading (20 rolls)
1 hour cutting
2 hours bundling and numbering
Avg marker length: approximately 6 meters
Solution
Equipment Used
Results
per Marker
