Wijaya Promosindo Oetomo
Background
Wijaya Promosindo Oetomo (WPO) is an established promotional products manufacturer based in Jakarta, Indonesia, specializing in garment and printing fabrications such as custom t-shirts, shirts, banners, hats, tote bags, and clocks.
Operating with a vertically integrated business model, WPO focuses on delivering consistent quality, competitive pricing, and fast turnaround times. The company emphasizes long-term partnerships, transparent communication, and continuous improvement to meet customer demands for cost-efficient yet high-standard products.
Original Production System
Manual Cutting Setup:
– Manual matching, cutting, and bundling process
– Sublimated camouflage fabric (TNI t-shirt orders)
– ~30 operators involved (matching, cutting, bundling)
– 1 laser cutting machine
– 2 operators assigned to the laser machine
Limited cutting capacity, creating bottlenecks against high-volume orders
Production Challenge:
– High-volume TNI t-shirt orders with complex camo patterns (sublimation fabric)
– Manual process could not keep up with demand
– Insufficient cutting equipment leading to production delays and heavy manpower dependency
Solution
Both pattern and outline are printed directly on fabric using sublime machine.
Pick up and bundling area.
Laser Cutting Software is user-friendly for easy operation.
Patterns were outlined with red lines for easier detection.
Process Change
Shift from manual, labor-intensive workflow to automated, continuous cutting system
Significant manpower optimization, with one operator able to manage multiple laser machines
Streamlined workflow with reduced bottlenecks, supported by faster pattern recognition and improved process consistency
Equipment Used
Results
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